30x70x7M Animal Feed Production Factory with Solar Power System in Ghana 2

30x70x7M Animal Feed Production Factory with Solar Power System in Ghana

BIPV, Building Integrated with Photovoltaic, represents an innovative approach to integrating renewable energy technology into building design, offering both environmental and economic benefits. Dorian has taken the first step into this new era and can provide customers with a complete set of BIPV solutions.

30x70x7M Animal Feed Production Factory with Solar Power System in Ghana 130x70x7M Animal Feed Production Factory with Solar Power System in Ghana 2

Background


In 2023, Dorian received an inquiry for a workshop from the client, whose initial request was rather simple: a strong and cost-effective building for a factory. Client claimed that he plan to build a tilapia fish farm, therefore, he need a factory for fish food to save the cost for fish farming, and also sell the products at local.

Designing

When Dorian contacted the client, he expressed that due to the local grid network's instability and frequent blackouts, so he decided to install a solar power system on the factory's roof. Additionally, the client wanted some offices and a monitoring room for the production line in the workshop, Dorian suggest that adding a mezzanine floor for offices and monitoring room can save the space. Responding to the client's demands, Dorian's engineers began crafting a proposal design.

30x70x7M Animal Feed Production Factory with Solar Power System in Ghana 3

The day after receiving inquiry from the client, the proposal design was completed. As the solar panels on the roof would provide insulation for the building, reducing heat by approximately 40%, single steel sheet was chosen for the workshop's roof and walls to save costs. Inside, there would be a 50-square-meter, 3.5-meter-high mezzanine for offices, resting room and a monitoring room.

 

The client was satisfied by Dorian's efficiency and ability to provide solution that is compatable with his solar system project. It perfectly matched the client's requirements, and the offer fell within the client's budget, prompting him to sign the contract promptly.

 

Production&Delivery

The production of the steel structure only took two weeks: two days for designing all the parts of the structure, and eleven days for the production and packing. The entire project required four containers for shipping—three for the steel structure and one for the solar system.

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Installation:

The foundation plan was sent to the customer prior to shipment so that the foundation work has been completed before the customer receives the goods. Upon the cargo's arrival at the project site, the construction team finished the installation under Dorian's supervision and guidance. The erection process took only nearly one month. Then, Dorian’s electrical engineer provided guidance during the installation of the solar power system and ensured its connection to the grid.

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    Dorian Prefab Steel Building Ready Shipping to Ghana

    Dorian Steel Structure Warehouse Ready Shipping to Ghana

    The project of this 3,000 square meters steel structure warehouse building is located in Ghana.

    Projects details: 36*42*8m+36*42*6m steel structure workshop for tyre recycling plant.

    Projects Execution: Q335B welded steel structure beam and column with 0.4mm single layer steel sheet with industry gray color for wall and roof. Skylight panel and ventilator ball on roof for natural lightening and ventilation. Electronic rolling up doors for truck entering.

    Dorian Steel Structure finished the loading and delivery work to Ghana, Africa with two units steel structure warehouse in total 3000 square meters in Dec,2020

    Customer asked for the design and quotation with the local prefab steel structure manufacture in Ghana initially, and preferring to set up this project with them due to the severe global COVID virus issue.

    After investigating Dorian’s price,capacity and service, customer changed their mind to cooperate with us finally.

    Customer monitor the mass production and loading process by instant video talking with Dorian’s Sales Team even though he can not do the inspection work in site.

    Dorian packed the goods with 40OC container and loaded carefully with crane, every parts was placed in the proper position without any damages. 

    Using the steel rope to make the fixation and minimize the risky of damage caused during the transportation process.

    All the steel columns and steel beam with the embossed stamp according to the Assembling Layout indication, which will help the customer to do the installation work correctly afterwards.

    Customer is happy and satisfied with Dorian’s service and quality after receiving the goods in Jan,2021.