30x70x7M Animal Feed Production Factory with Solar Power System in Ghana 2

4250 Square Meters Steel Warehouse In Cabiao, Philippines

BIPV, Building Integrated with Photovoltaic, represents an innovative approach to integrating renewable energy technology into building design, offering both environmental and economic benefits. Dorian has taken the first step into this new era and can provide customers with a complete set of BIPV solutions.

30x70x7M Animal Feed Production Factory with Solar Power System in Ghana 130x70x7M Animal Feed Production Factory with Solar Power System in Ghana 2

Background


In 2023, Dorian received an inquiry for a workshop from the client, whose initial request was rather simple: a strong and cost-effective building for a factory. Client claimed that he plan to build a tilapia fish farm, therefore, he need a factory for fish food to save the cost for fish farming, and also sell the products at local.

Designing

When Dorian contacted the client, he expressed that due to the local grid network's instability and frequent blackouts, so he decided to install a solar power system on the factory's roof. Additionally, the client wanted some offices and a monitoring room for the production line in the workshop, Dorian suggest that adding a mezzanine floor for offices and monitoring room can save the space. Responding to the client's demands, Dorian's engineers began crafting a proposal design.

30x70x7M Animal Feed Production Factory with Solar Power System in Ghana 3

The day after receiving inquiry from the client, the proposal design was completed. As the solar panels on the roof would provide insulation for the building, reducing heat by approximately 40%, single steel sheet was chosen for the workshop's roof and walls to save costs. Inside, there would be a 50-square-meter, 3.5-meter-high mezzanine for offices, resting room and a monitoring room.

 

The client was satisfied by Dorian's efficiency and ability to provide solution that is compatable with his solar system project. It perfectly matched the client's requirements, and the offer fell within the client's budget, prompting him to sign the contract promptly.

 

Production&Delivery

The production of the steel structure only took two weeks: two days for designing all the parts of the structure, and eleven days for the production and packing. The entire project required four containers for shipping—three for the steel structure and one for the solar system.

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Installation:

The foundation plan was sent to the customer prior to shipment so that the foundation work has been completed before the customer receives the goods. Upon the cargo's arrival at the project site, the construction team finished the installation under Dorian's supervision and guidance. The erection process took only nearly one month. Then, Dorian’s electrical engineer provided guidance during the installation of the solar power system and ensured its connection to the grid.

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    Singapore Client Visits Dorian Factory 4

    Singapore Client Visits Dorian Factory

    A client from Singapore was planning to purchase three steel sheds from Dorian, but was concerned that the quality would not meet his requirements. Before finalizing the order, the client decided to visit Dorian’s factory to inspect the production process and evaluate the product quality firsthand. The client arrived in Luoyang City on October 24th and scheduled the factory visit for the following day. So in the morning of October 25th, Dorian’s team picked up the client and his engineer from the hotel and headed straight to the factory.

    Singapore Client Visits Dorian Factory 1Singapore Client Visits Dorian Factory 2Singapore Client Visits Dorian Factory 3

    The visit began with a visit to the main production workshop, where Dorian showcased its advanced steel structure production lines. During this time, The team provided a detailed overview of each production stage, from cutting the steel plates to assembling H-shaped steel components and handling prefabrication work. The client was pleased with the automated production lines and impressed by Dorian’s high production efficiency.

    Singapore Client Visits Dorian Factory 5

    Following the workshop tour, Dorian led the client to the warehouse where finished products awaiting delivery are stored. Observing the details of welding and painting, the customer was satisfied with the fine quality of the products and particularly appreciated the clear component numbers on each column and beam, which simplifying future installation. After the workshop tour, the client was invited to the office to discuss the project details and finalize the plan. The only remaining question was regarding the use of sandwich panels, as the client had not previously worked with this material. To address this, Dorian took the client to the sandwich panel workshop, explaining the installation process on site, and demonstrating how to install the panels to the purlins using rivets, and finally assured them that they could contact at any time if they encountered any problems during the installation process.

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    The client was highly satisfied with the visit. Shortly after returning to Singapore, they confirmed the final project plan and placed an order for the buildings.

    Now the client has been come back to Guatemala, and order will be confirmed soon. More information, please follow Dorian website.